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Medical
Device Fabrication Blueacre Technology has experience with the laser micromachining of a wide range of medical devices and medical grade materials
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SEM
image of 600 micron high microneedles formed from a bio-desorbable polymer,
manufactured in a laser machined micro mold |
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Range
of features machined into 1mm diameter PEEK medical grade tubing, illustrating
advanced polymer cutting capabilities |
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Blueacre Technology has developed a process to laser strip individual polymer layers to form complex surface features. Shown is a spiral reinforcement coil machined directly from a double layer co-extruded polymer catheter This allows improved flexibility while maintaining a watertight lubricious inner liner. Layer thicknesses upward of 5 microns can be accomodated |
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Closeup
of filligree pattern demostrating the ability to cut complex shapes in
tube Sample from 1mm diameter PEEK tubing |
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A wide range of hole diameters down to 1 micron can be machined through tube sidewalls for applications such as drug delivery and body analysis Sample from 1mm diameter PEEK tubing |
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| 20 x 20 Microneedle array patch (5mm x 5mm dimension) | |
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SEM image of microneedle arrays machined into catheter from drug delivery application |
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150 micron wide slots machined into 23G Stainless Steel needle |
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Polymer outer layer laser-stripped from lubricious inner liner |
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Lot
number machined onto polymer tube (PEEK) 400 micron high characters |
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Stainless Steel micro tubes spot welded together |
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Polyamide outer layer laser-stripped from braided PTFE tube |
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Graduation marks on 1mm diameter polymer tube |
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Lot
number engraved on 400 micron diameter Nitonol wire Characters are 300 micron high |
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1mm wide graduation mark on 400 micron diameter Nitonol tube |
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75 micron wide slot machined in Nitonol wire (180 micron diameter) |