Medical Device Fabrication

Blueacre Technology has experience with the laser micromachining of a wide range of medical devices and medical grade materials

 

SEM image of 600 micron high microneedles formed from a bio-desorbable polymer, manufactured in a laser machined micro mold

These needles are used for controlled drug delivery and have been developed in conjunction with Queens University Belfast's School of Pharmacy

For further information please contact Dr Ryan Donnelly or Dr Desmond Morrow at the QUB School of Pharmacy. WEBSITE HERE


Range of features machined into 1mm diameter PEEK medical grade tubing, illustrating advanced polymer cutting capabilities

Processes include hole drilling, slitting, partial cutting and marking to micron scale dimensions

The image to the left shows a coil machined into a basket catheter to achieve controlled flexibility - an important feature of catheter device design


Blueacre Technology has developed a process to laser strip individual polymer layers to form complex surface features. Shown is a spiral reinforcement coil machined directly from a double layer co-extruded polymer catheter

This allows improved flexibility while maintaining a watertight lubricious inner liner. Layer thicknesses upward of 5 microns can be accomodated


Closeup of filligree pattern demostrating the ability to cut complex shapes in tube

Sample from 1mm diameter PEEK tubing


A wide range of hole diameters down to 1 micron can be machined through tube sidewalls for applications such as drug delivery and body analysis

Sample from 1mm diameter PEEK tubing


20 x 20 Microneedle array patch (5mm x 5mm dimension)

SEM image of microneedle arrays machined into catheter from drug delivery application

150 micron wide slots machined into 23G Stainless Steel needle

Polymer outer layer laser-stripped from lubricious inner liner

Lot number machined onto polymer tube (PEEK)

400 micron high characters

Stainless Steel micro tubes spot welded together

Polyamide outer layer laser-stripped from braided PTFE tube

Graduation marks on 1mm diameter polymer tube

Lot number engraved on 400 micron diameter Nitonol wire

Characters are 300 micron high

1mm wide graduation mark on 400 micron diameter Nitonol tube

75 micron wide slot machined in Nitonol wire (180 micron diameter)